WASY

The WASY (Wall Adaptive System) is an innovation in the building insulation sector, developed to overcome the limitations of the traditional Armored Cladding. This new system is designed to be fully modular, robotizable, and removable, while ensuring structural resistance, installation efficiency, and long-term durability.

Automatized intallation

the WASY system is designed to be installed by robots.

NTAG integrated

allow the robot to recognize the panel, reading in real-time

Robotic IA optimized design

Automated Cutting and Panel Adaptation

The WASY (Wall Adaptive System) is an innovation in the building insulation sector, developed to overcome the limitations of the traditional Armored Cladding. This new system is designed to be fully modular, robotizable, and removable, while ensuring structural resistance, installation efficiency, and long-term durability.

The WASY panels differ from traditional insulating panels due to the following key features:

  • Integrated fastening system, allowing mechanical anchoring to the wall or a pre-installed grid.
  • Removability and reusability, enabling the replacement of individual panels in case of damage.
  • Optimization for robotic systems, with identification and tracking technologies for automated installation.
  • Automation in cutting and adaptation, eliminating human errors and improving installation precision.
  • Improved sealing, with integrated gaskets to prevent infiltrations.

2. Features and Innovations of the WASY System

2.1. Structure and Composition of the Panels

WASY panels are composed of:

  • Prefabricated rear insulating layer, offering the same thermal performance as traditional panels.
  • Highly resistant front coating, designed to last over time without deterioration.
  • Built-in mechanical fastening system, which can be anchored directly to the wall or to a pre-installed modular grid for faster and more precise installation.

2.2. Innovative Fastening System

One of the most revolutionary aspects of the WASY system is its removable yet highly resistant fastening system.

  • The locking mechanism must withstand weather conditions, thermal expansion, weight, vibrations, and seismic events.
  • At the same time, the panel must be quickly unlocked and removed, for example, to replace a damaged component.
  • The use of a magnetic locking system is being considered, allowing both secure attachment and release through magnetic activation, without compromising wall stability.

2.3. Automation and Robotic Installation

Unlike Armored Cladding, which requires manual installation with all the challenges of scaffolding and transportation to upper floors, the WASY system is designed to be installed by robots.

The panels will be equipped with an identification system, such as:

  • RFID / NFC Ntag chips
  • QR codes or barcodes

These technologies allow the robot to recognize the panel, reading in real-time:

  • Panel dimensions and type.
  • Model and color.
  • Correct position on the facade (e.g., near a window or door).
  • Gripping point information for the robot, preventing handling errors.

2.4. Automated Cutting and Panel Adaptation

A major limitation of Armored Cladding is the manual cutting required to adapt panels to irregular wall dimensions or architectural obstacles.

With the WASY system:

  • LiDAR or other scanning tools will detect the wall surface.
  • These data will be sent to an automated cutting system, which will precisely adjust the panel based on real measurements.
  • After cutting, the system will be capable of recreating the batten structure to ensure a proper fit between panels.

2.5. Integrated Sealing and Waterproofing

In traditional systems, sealing between panels is done manually using silicone, increasing the risk of errors and infiltration.

In the WASY system:

  • Joints between panels will have integrated gaskets, eliminating the need for manual sealant application.
  • This enhances resistance to water, dust, and wind, ensuring a more precise and uniform seal.

3. Advantages of the WASY System Compared to Armored Cladding

AspectArmored CladdingWASY – Wall Adaptive System
FasteningPermanent, percussion anchorsModular and removable with mechanical locking
RemovalImpossible without destroying the panelPossible to remove and replace individual panels
AutomationFully manual installationRobotic installation with intelligent recognition
CuttingManual on-siteAutomated with LiDAR scanning and cutting system
SealingHand-applied siliconeIntegrated gaskets in the panels
EfficiencyRequires workers, long times, high risksEliminates human errors, increases speed, improves safety
Workplace SafetyWork on scaffolding, injury risksRobotic work, eliminates human risks
AdaptabilityFixed permanently, non-repositionableCan be reused and adapted to new buildings

4. Impact of the WASY System on Costs, Safety, and Efficiency

The introduction of the WASY system brings numerous economic and operational advantages:

  • Reduced labor costs: Fewer workers on-site, fewer injury risks, lower insurance costs.
  • Faster installation speed: Robots drastically reduce assembly time.
  • Improved safety: No need for workers to operate at heights on scaffolding.
  • Easy maintenance: A single panel can be replaced without demolishing the entire facade.
  • Greater precision: The robotic system ensures error-free installation.

5. Conclusions

The WASY system represents a radical shift in the building insulation industry. Thanks to its modularity, automation, and integrated intelligence, it surpasses all the limitations of traditional Armored Cladding, offering greater efficiency, safety, and sustainability.

The implementation of robotic technologies, smart sensors, and innovative fastening systems will revolutionize the installation of insulating panels, eliminating human errors, reducing costs, and improving construction quality.


Comparative Report between Armored Cladding and the WASY

1. Introduction

Thermal insulation is an essential element for the energy efficiency of buildings. Wall System has developed two solutions to improve the thermal performance of buildings:

  • Armored Cladding, a traditional insulation system with panels permanently glued and anchored to the wall.
  • The new WASY system, a modular and robotizable solution, designed for faster, more precise, and removable installation.

This report provides a detailed analysis of the differences between the two systems, highlighting the innovations introduced by WASY.


2. Structure and Composition of the Panels

FeatureArmored CladdingWASY – Wall Adaptive System
MaterialsInsulating layer + weather-resistant front coatingInsulating layer + durable front coating + integrated fasteners
Fastening SystemPercussion anchors and cement/polyurethane adhesiveMechanical fastening system or pre-installed grid
ModularityNo, permanent panelsYes, modular and removable panels
CustomizationManual cutting for adaptationAutomated cutting with LiDAR technology
Sealing SystemManual silicone between panelsIntegrated gaskets in the panels
  • Armored Cladding is a static and permanent solution, while WASY is a dynamic and adaptable system.
  • WASY already integrates fasteners, eliminating the need to drill into the wall for mounting.

3. Fastening and Removability

FeatureArmored CladdingWASY – Wall Adaptive System
Fastening TypePermanent (anchors and adhesive)Modular, removable, with mechanical/magnetic release system
Removal PossibilityNo, the panel must be destroyed to be removedYes, individual panels can be removed and replaced
Damaged Panel ReplacementImpossible without demolitionSimple replacement with unlocking mechanism
ReusabilityNo, panels are single-useYes, panels can be repositioned on other buildings
  • Armored Cladding is a fixed and irreversible solution, while WASY allows panels to be replaced and reused, reducing waste.
  • The WASY locking system can be released mechanically or magnetically, enabling targeted maintenance interventions.

4. Installation Automation

FeatureArmored CladdingWASY – Wall Adaptive System
Installation MethodManual, with workers on-siteRobotic, with automated installation
Worksite SafetyWork at height, risk of injuryNo workers on scaffolding, increased safety
Installation TimeLong, prone to human errorsFast and precise, reduced errors
Panel HandlingRequires manual lifting on scaffoldingDirect installation with robots, without obstacles
  • Armored Cladding requires extensive manual labor, long installation times, and scaffolding work.
  • WASY is designed for robotic installation, reducing installation time and improving worksite safety.
  • With WASY, the risk of height-related injuries and manual handling is eliminated.

5. Precision and Adaptation

FeatureArmored CladdingWASY – Wall Adaptive System
Size AdaptabilityManual cutting, risk of inaccuraciesAutomated cutting based on LiDAR scanning
Panel AlignmentDepends on the manual skills of workersPerfect alignment with robotic assistance
Adaptation for Corners and WindowsRequires manual cuttingAutomatic recognition of panel placement
Installation ErrorsHuman errors possiblePrecise installation, no waste
  • Armored Cladding depends on operator skill, increasing the possibility of errors.
  • WASY uses sensors and scanners to automatically calculate measurements, ensuring absolute precision.
  • The WASY system integrates RFID, NFC chips, or QR codes to identify the correct panel and its exact positioning.

6. Economic and Environmental Impact

FeatureArmored CladdingWASY – Wall Adaptive System
Labor CostsHigh, requires specialized workersLower, automated installation
Installation TimeLong, dependent on weather and safety conditionsFast, independent of workers
Maintenance CostsHigh, requires demolition for repairsLow, individual panels replaceable without full removal
Environmental SustainabilityNon-reusable panels, high material wasteReusable panels, waste reduction
Waste MaterialsHigh, difficult disposalLow, thanks to reusability
  • Armored Cladding has high labor costs and a significant environmental impact, as each replacement requires panel demolition.
  • WASY reduces operating costs and waste, allowing panel removal and reuse.
  • The robotic installation of WASY reduces dependence on labor, lowering overall costs.

7. Conclusions

The WASY – Wall Adaptive System represents a radical technological evolution compared to Armored Cladding.

Main Advantages of WASY Over Armored Cladding

Modularity and removability: Panels can be individually replaced.
Advanced fastening: More resistant and flexible, with mechanical or magnetic unlocking.
Automation: Robotic installation for increased safety and speed.
Precise cutting and adaptation: Thanks to LiDAR scanners and artificial intelligence.
Economic efficiency: Reduced labor and maintenance costs.
Sustainability: Less waste and reusable materials.

In summary, Armored Cladding is a traditional, permanent, and static system, while WASY is an innovative, intelligent, and modular system, capable of revolutionizing the building insulation industry.